Asher Kim Portfolio №02 · This is a fictional company. No real quotes, orders, or consultations. · Fictional company

Case 1 · Gyeongsan, Gyeongbuk · Automotive parts

Seat-frame welding cycle time cut by 19%

We built two arc welding cells for seat frames with four HG-R12-14 robots. They were in production 6 days after installation, with a 19% shorter cycle time.

Title
Cell layout
Drawing no.
HG-DWG-301
Scale
1:50
Unit
mm

Results in numbers

Shorter cycle time
19%
More output per shift
23%
Installation to production
6days

ExampleAll figures are examples, compared with the same process before automation.

Cell layout

4 robots, laid out like this.

The cell seen from above. Dashed circles show how far each robot’s wrist reaches. Press a + button to open the note for that spot.

Title
Gyeongsan · Seat frame welding
Drawing no.
HG-DWG-301
Scale
1:50
Unit
mm

Cell layout for an automotive seat-parts maker in Gyeongsan, Gyeongbuk, seen from above.

Parts list Select a row to pick out those items on the layout.

Problem → solution → result

The problem, and the fix.

  1. Problem

    Seat frames have many short welds. The plant mixed manual welding with an aging robot cell, and bead width varied by welder and by shift.

    With volume rising for a new vehicle program, they had to cut the cycle time without making the line any longer.

  2. Solution

    We set two cells side by side, each with a rotary fixture table and two HG-R12-14 robots. While the two robots split the welds on the inner side, an operator loads the next frame on the outer side.

    Touch sensing finds each seam to absorb part variation, and every cell has a torch cleaner and fume extraction. A light curtain guards the loading side.

  3. Result

    The cells went into production 6 days after installation. Cycle time fell 19%, output per shift rose 23%, and with consistent bead width, rework dropped too.

Robots and timeline

Robots used, time on site.

Title
HG-R12-14 × 4
Drawing no.
HG-DWG-311
Scale
1:50
Unit
mm
× 44 HG-R12-14 robots, side views at one scale.

Industrial 6-axis

HG-R12-14

A 12 kg, 1,400 mm mid-size arm for arc welding and small-part handling

Payload
12kg
26 lb
Reach
1,400mm
55.1 in
Repeatability
±0.02mm

Time on site

In production 6 days after installation, then tuned over 2 weeks of running

Example

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