Asher Kim Portfolio №02 · This is a fictional company. No real quotes, orders, or consultations. · Fictional company

Case 2 · Ochang, Chungbuk · Batteries

Module bolting: 0 missed bolts in the first 3 months

Six HG-C16-10 cobots took over module bolting and inspection. Not a single bolt was missed in the first three months, and the line went from two shifts to three.

Title
Cell layout
Drawing no.
HG-DWG-302
Scale
1:50
Unit
mm

Results in numbers

Missed fastenings, first 3 months
0bolts
Shifts
2 to 3shifts
Standalone inspection
1 to 0stations

ExampleAll figures are examples, compared with the same process before automation.

Cell layout

6 robots, laid out like this.

The cell seen from above. Dashed circles show how far each robot’s wrist reaches. Press a + button to open the note for that spot.

Title
Ochang · Battery module bolting
Drawing no.
HG-DWG-302
Scale
1:50
Unit
mm

Cell layout for a battery module maker in Ochang, Chungbuk, seen from above.

Parts list Select a row to pick out those items on the layout.

Problem → solution → result

The problem, and the fix.

  1. Problem

    Each module takes 24 bolts. Operators drove them with torque tools and another operator checked by eye, but bolts missed on the night shift kept turning up at the customer’s incoming inspection.

    Volume called for a third shift, but experienced night-shift operators were hard to find.

  2. Solution

    Three fastening stations sit along the module conveyor, with two HG-C16-10 cobots at each station splitting the bolts from either side. Torque and angle from the nutrunner are stored for every bolt under the module serial number.

    A camera on the same wrist photographs each joint right after fastening, which brought the separate inspection station into the cell. On the side where people do wiring, area scanners placed according to the risk assessment slow the robots when someone approaches.

  3. Result

    Zero bolts were missed in the first three months. The line moved from two shifts to three without adding skilled operators, and people now handle wiring and final checks.

Robots and timeline

Robots used, time on site.

Title
HG-C16-10 × 6
Drawing no.
HG-DWG-312
Scale
1:50
Unit
mm
× 66 HG-C16-10 robots, side views at one scale.

Collaborative robots

HG-C16-10

16 kg and 1,000 mm: a cobot for heavy tools in screwdriving and tending

Payload
16kg
35 lb
Reach
1,000mm
39.4 in
Repeatability
±0.05mm

Time on site

2 weeks to install and 3 weeks to commission, over two line shutdowns

Example

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These cases are examples made for this portfolio. Customers are not named, and every figure is an example compared with the same process before automation.

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